Connected Operations

Production & Inventory Control

One of the biggest challenges in manufacturing is keeping production and inventory in sync. Production stops when raw materials run out. Cash gets stuck when finished goods pile up. Milaan ERP connects these two critical functions seamlessly - raw materials flow into production automatically, and finished goods appear in inventory instantly. No manual updates, no surprises, no production stoppages.

30%
Inventory Reduction
Zero
Stock-outs
Real-Time
Stock Updates
Control Features

Seamless Production-Inventory Connection

Auto Material Consumption

Raw materials are automatically deducted from inventory when production starts. No manual entries, no errors, real-time stock updates.

  • BOM-based deduction
  • Batch-wise tracking
  • WIP allocation
  • Variance tracking

Auto FG Creation

When production is complete, finished goods automatically appear in your inventory. Ready for sale immediately without any manual posting.

  • Auto stock addition
  • Batch/lot creation
  • Cost rollup
  • Ready-to-sell

Shortage Alerts

Know about material shortages before they stop production. Get advance alerts based on production schedules and current stock levels.

  • Advance warnings
  • Production impact
  • Suggested purchases
  • Priority orders

WIP Tracking

Track work-in-progress inventory across multiple production stages. Know exactly how much material is at each stage of production.

  • Stage-wise WIP
  • WIP valuation
  • Movement tracking
  • WIP reports

Dynamic Reordering

Let the system calculate reorder points based on production needs. Factor in lead times, safety stock, and upcoming production schedules.

  • Smart reorder points
  • Production-based needs
  • Seasonal adjustments
  • Auto PO suggestions

Inventory Analytics

Get insights into inventory turnover, slow-moving items, and carrying costs. Make smarter decisions about what to stock and how much.

  • Turnover analysis
  • Slow movers report
  • ABC analysis
  • Carrying cost tracking
Connection Benefits

Why Connected Operations Matter

Stop Production Halts

Never stop production because of material shortages. Advance alerts and automatic reordering keep your production line running.

Free Up Cash

Reduce excess inventory by stocking exactly what you need. Convert idle stock into working capital for your business.

Instant Updates

Inventory updates happen automatically as production progresses. Everyone sees current stock levels without waiting for entries.

Accurate Costing

Know the true cost of finished goods including materials consumed, labour, and overheads. Price your products with confidence.

Smart Purchasing

Purchase based on actual production needs rather than guesswork. Buy what you need, when you need it, in right quantities.

Faster Fulfillment

When production completes, goods are immediately available for dispatch. No delays between production and delivery.

Getting Started

Connect Production & Inventory In 3 Steps

1

Define BOMs

Set up Bill of Materials for your products. Define exactly what raw materials go into each finished product.

2

Enable Auto-Flow

Configure automatic material consumption and FG creation. Set reorder rules and alert preferences.

3

Watch the Magic

Start production and see inventory update automatically. Experience the power of connected operations.

Customer Stories

What Connected Manufacturers Are Saying

"The automatic material consumption is fantastic. Earlier my storekeeper and production supervisor had to coordinate manually every day. Now the system handles everything and both see the same numbers instantly."

Gopal Krishnan

Krishnan Industries, Coimbatore

"We used to overstock raw materials because we were afraid of shortages. With Milaan ERP's smart reordering, we have reduced inventory by 35% while actually improving availability. Our working capital situation is so much better."

Ritu Sharma

Sharma Agro Products, Indore

"The shortage alerts have saved us multiple times. The system warned us about a critical material shortage 5 days before we would have run out. We placed an emergency order and production never stopped."

Harish Patel

Patel Ceramics, Morbi

Ready for Seamless Production-Inventory Control?

Experience the power of connected operations. Start your free trial today.

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